কোকোয়া বীন পরিস্কার যন্ত্র
| মডেল | 5XZC-10DX |
| Capacity (t/h) | 10 (based on wheat) |
| Power (kw) | 10.5 |
| ওজন (কেজি) | 2100 |
| Size (L×W×H, mm) | 4800×2500×3600 |
| Cleaning Rate | ≥98.5% |
| ভোল্টেজ | 380V (220V/440V customizable), 50/60Hz, 3 phase |
আপনি এখন আমাদের প্রকল্প ব্যবস্থাপকদের কাছ থেকে প্রযুক্তিগত বিস্তারিত জানতে পারেন
Cocoa bean cleaning machine পশ্চাদ্ধারা purity ও cocoa beans এর গুণমানের সুরক্ষা নিশ্চিত করে।
এটি পাঁচটি মূল ইউনিট নিয়ে গঠিত একটি সংমিশ্রিত সিস্টেম: প্রি-ক্লিনার যা হালকা ও বড় অপবর্জন দূর করতে, ডেস্টোনার যা পাথর আলাদা করে, গ্রেভিটি সেপারেটর যা খারাপ ডানা বাদ দেয়, ম্যাগনেটিক সেপারেটর যা ধাতব ধম্পত্র (পাতা) বের করে, এবং গ্রেডার যা মাপ অনুযায়ী শ্রেণিবিন্যাস করে।
By adopting advanced airflow separation, vibration screening, and magnetic selection technologies, the machine achieves a cleaning efficiency of over 99%, guaranteeing uniform and contaminant-free raw materials.
This equipment is widely applied in cocoa processing plants and other agricultural product cleaning industries, providing a reliable foundation for high-quality chocolate and cocoa product production.
1. Cocoa bean cleaning machine
The cocoa bean cleaning machine is specially designed to remove light, small, and large impurities from raw materials, ensuring cocoa beans are clean and safe for further processing.
It can effectively handle not only cocoa beans but also a wide range of grains, seeds, and agricultural by-products such as corn, wheat, rice, soybeans, millet, sunflower seeds, grass seeds, spices, and more.
By integrating screening and air separation, the machine guarantees efficient cleaning, improves the overall quality of the raw materials, and lays a solid foundation for high-standard cocoa production.
How does the cocoa bean cleaning machine work?
- Feeding: Cocoa beans are fed into the hopper, where the feed roller distributes them evenly for smooth processing.
- Initial air separation: As beans pass through the top sieve plate and control gate, an air duct provides suction to remove husks, straw, dust, and shriveled beans.
- Screening by size: The material moves across layered sieves, where beans are separated according to width and thickness.
- Air screening and suction chamber: Graded beans enter the air screen and suction chamber, where strong upward airflow removes remaining light impurities.
- Discharge: অবশেষে ক্লিন করা কোকোয়া ডাল এবং পৃথক অপরিবর্তনীয়গুলো পৃথক চুটের মাধ্যমে স্বয়ংক্রিয়ভাবে নিঃসৃত হয়ে সংগ্রহের জন্য বের হয়।
Cocoa bean cleaning machine features
- Capacity: 10–15 tons/hour.
- Zero-damage bucket elevator for bean protection.
- Adjustable airflow for different materials.
- Closed air channel for eco-friendly operation.
- High-quality vibration sieve with self-cleaning rubber balls.
- Movable design with tires for easy relocation.
- Branded electrical components ensure stability.
- High efficiency & easy operation.
Cocoa bean cleaning machine parameters
| মডেল | Capacity (t/h) | Power (kw) | ওজন (কেজি) | Size (L×W×H, mm) | Screen Dimension (L×W×Layer, mm) | Cleaning Rate | ভোল্টেজ |
| 5XZC-10DX | 10 (based on wheat) | Total: 10.5 Bucket elevator: 0.75 Air fan: 7.5 Dust collector: 0.75 Vibration motor: 0.75×2 | 2100 | 4800×2500×3600 | 2400×1500×4 | ≥98.5% | 380V (220V/440V customizable), 50/60Hz, 3 phase |
| 5XZC-20DX | 15 | 10.85 | 2300 | 4800×2700×3200 | 2400×1800×3 | ≥98.5% | 380V (220V/440V customizable), 50/60Hz, 3 phase |
2. Destoner machine
The Destoner Machine raw materials থেকে stones ও heavy impurities আলাদা করার জন্য বিশেষভাবে ডিজাইন করা হয়েছে, cleaner এবং higher-quality final product নিশ্চিত করে।
The machine operates based on the difference in density between the seed crops and stones. By adjusting the pressure and vibration frequency, the Destoner effectively separates stones from grains, achieving a stone removal efficiency of over 99.5%. This makes it an essential piece of equipment in seed processing.
Destoner machine working principle
- Airflow control: A high-precision multi-blade fan generates airflow. Lighter grains are lifted and suspended in the air, while heavier stones remain lower.
- Mesh separation: Stones, being denser, cling to the stainless steel mesh, while the grains pass through or remain suspended.
- Pressure adjustment: Air pressure is carefully adjusted to optimize the suspension of grains and the settling of stones.
- Vibration control: The Destoner table vibrates, and its frequency is tuned to facilitate precise separation of stones and grains.
- Fine regulation: A frequency conversion control device allows subtle adjustments, ensuring effective separation even when the density difference between stones and grains is minimal.
Destoner machine parameters
| মডেল | QSC-10 |
| আকার L×W×H | 2550*2000*1600 mm |
| ওজন | 950 kg |
| ক্ষমতা | 10 T/H(Based on process wheat) |
| Cleaning rate | ≥99.5% |
| Voltage | 380V(২২০V/৪৪০V কাস্টমাইজড), ৫০/৬০Hz, 3 phase |
| Screen dimension | 2000*1800 mm |
| শক্তি | মোট:7.35 kw Bucket elevator motor:0.75kw Air fan motor: 5.5kw Vibration motor:1.1 |
3. Gravity separator
The Gravity Separator is specially designed to remove defective or unwanted materials such as bad seeds, moldy grains, insect-damaged seeds, fuzzy or hairy seeds, rotten seeds, seeds affected by black powder disease, seeds with husks, as well as sand and stones mixed in the seeds.
In addition to seed cleaning, the Gravity Separator can also be applied in nut processing, effectively separating kernels from residual shells after dehulling.
Materials এর density differences ব্যবহার করে মেশিন সঠিক আলাদা করতে পারে, cleaner, higher-grade products তৈরি করে যা further processing বা packaging এর জন্য উপযোগী।
Gravity separator features
- Complete Setup: Includes feeding elevator, gravity table, control box, seven air fans, vibration motor, recycle system, and side conveyor.
- Adjustable Vibration: Frequency-controlled vibration adapts to different seed types.
- Precise Airflow: Seven adjustable air fan chambers with pressure gauges for optimal wind control.
- High Cleaning Efficiency: Recycle system ensures cleaning rate above 99.8%.
- Enhanced Capacity: Side conveyor boosts throughput.
- Durable Table: Aluminum alloy frame with food-grade stainless steel mesh.
- Interchangeable Mesh: Easy-to-change mesh for different seed sizes.
- Mobile Design: Equipped with wheels for easy relocation.
Gravity separator parameters
| মডেল | 5XZ-8 |
| আকার L×W×H | 4100*2960*2935 mm |
| ওজন | 1700 KG |
| ক্ষমতা | 8 T/H(Based on process wheat) |
| Cleaning rate | ≥99.8.% |
| Voltage | 380V(২২০V/৪৪০V কাস্টমাইজড), ৫০/৬০Hz, 3 phase |
| Screen dimension | 3300*1500 mm |
| শক্তি | Total:14.32kw Bucket elevator motor:0.75kw Air fan motor: 11kw Side conveyor belt:0.37kw Vibration motor:2.2 |
4. Magnetic separator
The Magnetic Separator can remove metal and magnetic impurities from grains and seeds. It effectively separates metal fragments or magnetic soil particles that may be mixed with raw materials, ensuring the safety and quality of the processed grains.
By eliminating these contaminants, the machine helps prevent damage to downstream processing equipment and improves the overall quality of the final product.
How does the magnetic separator work?
- ধাতব বা ধাতব মাটি মেশানো শস্যগুলি একটি সংরক্ষিত শক্তিশালী চুম্বক ক্ষেত্র দ্বারা সঠিক গতিতে যায়।
- Due to differences in magnetic attraction, metal particles, soil, and magnetic impurities are separated from the grains.
- যন্ত্রটি একটি ১৮,০০০ গৌস শক্তি এবং ১,৩০০ মিমি ধাতব বিচ্ছেদ পৃষ্ঠের প্রস্থ বৈশিষ্ট্যযুক্ত, উচ্চ throughput এবং কার্যক্ষম অপারেশন নিশ্চিত করে।
Magnetic separator advantages
- Minimal Flux Leakage: Strict magnetic closure enhances separation efficiency.
- Uniform Bulk Grain Flow: Reduces maintenance and minimizes losses from vibration feeders.
- Stable Belt Operation: Precisely ground rollers ensure smooth, deviation-free running.
- Adjustable Speed: Frequency controller adapts rolling speed for different seeds.
Magnetic separator parameters
| মডেল | 5CX-5 |
| আকার L×W×H | 2050*1850*2200 mm(main machine) |
| ওজন | 600 kg |
| ক্ষমতা | 5 T/H |
| Force | ≥18000 Gs |
| Voltage | 380V(২২০V/৪৪০V কাস্টমাইজড), ৫০/৬০Hz, 3 phase |
| শক্তি | Total:1.5 kw Bucket elevator motor:0.75kw roller motor: 0.75kw(frequency control) |
5. Grading machine
The Cocoa Bean Grader can sort cocoa beans with precision according to their size. At the heart of the machine is a multi-layer vibrating screen, which can be customized to meet specific requirements.
স্ক্রিন খোলার মাত্রা—চ elong, width, বা thickness—শস্যকের আকারের সাথে মেলাতে সামঞ্জস্য করা যায়, সঠিক এবং ধারাবাহিক গ্রেডিং নিশ্চিত করে।
Grading machine parameters
| প্যারামিটার | Specification |
| শক্তি | 2.25 kW |
| ওজন | 1000 kg |
| আকার | 3400 × 2700 × 2700 mm |
উপসংহার
In summary, the Cocoa Bean Cleaning Machine integrates multiple processes such as pre-cleaning, destoning, gravity separation, magnetic separation, and grading, ensuring that impurities like dust, stones, bad seeds, and metal fragments are thoroughly removed.
With its high cleaning efficiency, customizable screen design, and user-friendly operation, this machine not only guarantees the purity of cocoa beans but also enhances production efficiency.
In addition, we also provide a Cocoa Bean Peeling Machine, which can be used in combination with the cleaning line to further improve processing results and support high-quality cocoa production.