Macadamia Nuts Processing Line

The macadamia nut processing line is used to process macadamia nuts, including grading, shelling, and color selection. This production line is suitable for processing various nuts, such as shelled nuts, kernel nuts, etc.

Our state-of-the-art Macadamia Nuts Processing Line, is designed to elevate the efficiency and quality of macadamia nut production. This innovative processing line is meticulously crafted to streamline every step of the production process, ensuring the highest standards of nut quality while optimizing resource utilization.

Crafted with precision and driven by a commitment to quality, this integrated system redefines the standards of macadamia nut production, setting a new benchmark for the industry.

Main machines of macadamia nut production line

1. Hoist

The hoist is a fundamental component in the macadamia nuts processing line. It is responsible for lifting and transporting raw macadamia nuts to the beginning of the processing line. Here are some key features:

• Efficient Material Handling: The hoist ensures a smooth transition of raw macadamia nuts from the initial storage area to the processing line, optimizing workflow.
• Adjustable Lifting Capacity: Operators can adjust the hoist’s lifting capacity to accommodate varying batch sizes, providing flexibility in production.
• Safety Features: The hoist is equipped with safety mechanisms to prevent accidents and ensure the well-being of operators.

2. Grading Machine

The Grading Machine is a crucial component in the macadamia nut processing line. It is designed to sort the macadamia nuts based on size, ensuring uniformity in the final product. Here are some key features:

• Size Sorting: The machine efficiently separates macadamia nuts into different size categories, allowing for precise grading.
• Adjustable Parameters: Operators can easily adjust settings to accommodate specific grading requirements, providing flexibility in processing various nut sizes.
• High Throughput: The grading machine is capable of handling a large volume of nuts, contributing to the overall efficiency of the processing line.
• Accuracy and Consistency: Utilizing advanced sensor technology, the grading machine ensures accurate sorting, resulting in a consistent quality of graded nuts.

3. Shelling Machine

The Shelling Machine is responsible for cracking the macadamia nuts, allowing access to the valuable nut kernels within. Here are some key features:

• Efficient Shell Cracking: This machine employs precision mechanisms to crack the macadamia nut shells without damaging the kernels inside.
• Adjustable Cracking Intensity: Operators have the ability to fine-tune the cracking intensity to suit different nut varieties and shell thicknesses.
• Gentle Handling: The shelling process is designed to minimize kernel breakage, ensuring a higher yield of intact nut kernels.
• Safety Features: The shelling machine incorporates safety mechanisms to protect operators and prevent damage to the equipment.

4. Conveying Belts

Conveying belts are an integral part of the processing line, facilitating the movement of macadamia nuts from one processing stage to another. Here are some key features:

• Smooth Material Transport: The conveying belts are designed to ensure gentle and efficient transfer of macadamia nuts between different processing components.
• Adjustable Speed: Operators can control the speed of the conveying belts to synchronize with the pace of the processing line, optimizing overall efficiency.
• Durable and Low Maintenance: Constructed with high-quality materials, the conveying belts are built for durability and require minimal maintenance.

5. Separator Machine

The Separator Machine is responsible for separating the cracked nut shells from the valuable nut kernels. Here are some key features:

• Efficient Shell Removal: This machine employs a combination of airflow and mechanical separation to effectively remove the cracked shell fragments from the kernels.
• Adjustable Airflow Settings: Operators can adjust the airflow parameters to optimize the separation process for different nut varieties and shell conditions.
• High Yield: The separator machine is designed to maximize the recovery of intact nut kernels, minimizing waste and optimizing production output.
• Easy Maintenance: The design of the machine facilitates easy cleaning and maintenance, ensuring smooth and uninterrupted operation.

6. Color Sorter

The Color Sorter is an advanced technology that further refines the quality of the macadamia nuts by identifying and removing defective or discolored nuts. Here are some key features:

• High-Speed Sorting: The color sorter uses high-speed cameras and advanced algorithms to quickly identify and separate nuts based on color discrepancies.
• Customized Sorting Criteria: Operators can set specific sorting criteria to target defects such as discoloration, mold, or other imperfections.
• Enhanced Quality Control: By removing subpar nuts, the color sorter ensures that only the highest-quality nuts proceed to the final packaging stage.
• Improved Aesthetic Appeal: The color sorter enhances the overall appearance of the final product, meeting high aesthetic standards in the market.

These components work together seamlessly in your Macadamia Nuts Processing Line to ensure a streamlined and efficient process from raw nuts to high-quality, market-ready products. Each machine is designed with precision and advanced technology to maximize the yield of premium macadamia nuts.

Working process of the macadamia nuts processing line

1. The raw Macadamia Nuts enter the grading machine to be classified by a hoist, and are separated into three or more levels. There are electromagnetic quantitative feed hoppers to enter the three or four sheller for shelling.

2. Shelling machine (the shelling gap of the shelling machine is adjusted and matched according to the size of the raw materials, so that the shelled and clean kernels are complete).The shells and kernels are conveyed by the collecting belt and enter two shell and kernel separators to separate the shells and kernels.

3. The shell and kernel separator separates the shell and the kernel, and the kernel is discharged from one material port, and the shell is discharged from the other material port. According to the output size and the size of the raw materials, it can be designed and customized.

Key features and advantages of the macadamia nuts processing line

• Optimized Workflow: Our processing line integrates seamlessly from nut cracking and husking to sorting, providing a continuous and efficient operation that maximizes output.
• Cutting-Edge Technology: Utilizing the latest advancements in nut processing technology, our line employs precision machinery for tasks like cracking and sorting, ensuring consistent quality and minimizing wastage.
• Customization Options: Tailored to meet specific production needs, our processing line can be configured to handle various nut sizes and processing capacities, providing a versatile solution for different operational requirements.
• Stringent Quality Control: Our line incorporates rigorous quality control measures at each stage of processing, guaranteeing that only the highest-grade macadamia nuts make it to the final packaging, meeting the most demanding industry standards.
• Efficient Nut Shell Removal: The line is equipped with specialized equipment for efficient nut shell removal, minimizing damage to the nut kernel and optimizing the yield of premium-grade nuts.
• User-Friendly Interface: The intuitive control system allows for easy operation and adjustment, enabling operators to monitor and fine-tune the processing parameters for optimal results.
• Robust Construction: Built with high-quality materials and components, our processing line is designed for durability and longevity, ensuring years of reliable operation with minimal maintenance.
• Comprehensive After-Sales Support: Our dedicated team of experts provides comprehensive after-sales support, including maintenance, troubleshooting, and training, to guarantee uninterrupted operation and maximize the lifespan of the processing line.

Parameters of macadamia nuts processing line

Name	Parameters
Hoist	Size: 5000*600*600mm Power:2.2kw
Grading machine before shelling	Size: 5500*1100*2170mm Capacity: 1000kg/h Weight: 2300kg Power: 2.2kw Voltage: 380v, 50hz
Electromagnetic quantitative feeding hopper	Size: 1000*1000*1600mm Power:0.05kw Voltage: 380v, 50hz
Shelling machine	Capacity: 300-400kg/h Power:3kw Voltage:380v, 50hz Size:1600*1000*1550mm Weight: 280kg
Conveying belts	Size: 6000*600*1500mm Power: 0.75kw Voltage: 380v, 50hz
Feeder and elevator	Power: 0.75kw Voltage 380v, 50hz Size: 3700*500*500mm Weight: 160kg
Separator machine	Size: 2500*1100*1600mm Weight: 350kg Power: 3kw Voltage: 380v, 50hz Capacity: 600–1000kg/h
Hoist	Size: 3500*650*650mm Power: 0.75kw Voltage: 380v, 50hz
Conveying belts	Size: 5000*600*1500mm Power: 0.75kw Voltage: 380v, 50hz
Color sorter	Capacity: 1.5-2.0t/h Sorting Accurancy(%):≥99% Ration of carry out: ≥20:1 Resolution: 0.025mm² Power:3kw Voltage:380v, 50hz Size:1872*1520*2090mm Air consumption:1.5-2.0m³/mins Air pressure: 0.5-0.8mpa Weight:975kg
Grading machine after shelling	Capacity:1000-1500kg/h Size:2400*800*2200mm Weight: 500kg Power: 1.5kw Voltage: 380v, 50hz

After-sales services

All products purchased in our company are guaranteed to keep in good repair for one year. Malfunctions which are caused by machine-self and quality will be responsible for our manufacturer. Other malfunctions which are caused by operation mistakes, man-made problems, etc will be responsible for clients-self.

Any problems occur while using, professional advice will be offered. Additionally, our company provides technical support and fittings for life. After-sales service isn’t restricted by time and we will solve your problems in time. If you are caught in some problems when using our products, welcome to contact us at any time.

Why choose our macadamia nuts processing line?

We prioritize environmental sustainability and have incorporated eco-friendly practices in the design of our processing line. From energy-efficient components to waste reduction measures, our system aligns with global efforts towards sustainable food production.

Invest in our Macadamia Nuts Processing Line and experience a new level of efficiency, quality, and reliability in macadamia nut production. Elevate your nut processing operations with a solution that sets industry standards and ensures premium nut products for your customers.

Contact us today to learn more about how our Macadamia Nuts Processing Line can revolutionize your nut processing business.